Industry 5.0 pilot: prove it on one cell first
Our Industry 5.0 work uses adaptive, machine-based learning to keep robot paths, offsets and weave inside the window, so you don't spend weekends on the teach pendant. KUKA with Siemens TIA Portal was the prototype. We are expanding to Allen-Bradley, FANUC and ABB.
We'd rather show you than tell you. A pilot takes one cell and measures it honestly, before and after.
Send an RFQ · Office: (877) 524-6674 · Line down? (877) 790-4697, 24/7, subject to personnel availability
How a pilot works
- Pick the cell. Usually one with recurring weld or robot touchups.
- Measure the baseline. We agree on what to measure before we change anything.
- Make the improvement. On your floor, with your operators.
- Measure again. You see the before and after, whatever it shows.
Hands-free. Human in command.
The cell learns from its own cycle. Your people supervise; they don't babysit every joint.
Documenting the result
With your written permission, we would like to film the pilot. Nothing is published, and your plant is not named, without your written OK.
See also: Industry 5.0 · Robot programming · Outage-window planning
Modeled best case
A best-case model, not a measured result.
Modeled cell: a two-robot KUKA arc-weld cell on an S7-1500 in Siemens TIA Portal, running two shifts, with recurring weld touchups.
Weld touchups per shift
Before: 12After: 0
Adaptive correction keeps paths, offsets and weave inside the window, so no weld needs a manual fix.
Teach-pendant hours on weekends, per month
Before: 16 hAfter: 0 h
The cell corrects its own drift during the cycle, so nobody spends a weekend reteaching it.
Cell stops for weld faults, per week
Before: 6After: 1
Paths held inside the window stop faulting the robot, so the stops left come from other causes.
Illustrative figures for the line, cell or area described, when everything goes right. They are not measured, not from any plant we have supported, not typical, and not a promise. A real job starts from your own baseline.
Send the platform, the symptom, and your outage window.
Use the quote form below or email sales@ts-controls.com. Office: (877) 524-6674. Line down right now? Call (877) 790-4697, 24/7, subject to personnel availability. We come back with a plan, not a brochure.
Straight answers
Questions we get.
Which robots does this work on today?
The prototype is live on KUKA with Siemens TIA Portal. Allen-Bradley, FANUC and ABB are in expansion. Ask about your cell.
Do we have to agree to filming?
No. Filming is optional and needs your written consent.
How is the pilot quoted?
Sized to the job, from the hours it actually takes.
Request a quote
Bring us one cell.
Tell us the cell, the robots and the PLC, and what you want measured before and after.
Line down? (877) 790-469724/7, subject to personnel availability. How line-down support works.
Planning work? Office: (877) 524-6674Related